CONTACT US: 09425057811 | rayonengineers10@gmail.com

Water Treatment Equipments:-

Scale Bane :

  • PREVENT SCALE PERMANENTLY
  • ECONOMICAL GAIN
  • INCREASES ASSOCIATED EQUIPMENTS LIFT
  • ENERGY SAVING
  • ENVIRONMENTAL FRIENDLY
  • RECYCLING OF R.O.REJECTED WATER
  • ZERO MAINTENANCE COST
  • TIME & COST SAVING (SUPERVISION & DOSING)
  • AVOID USE OF REGENRATING SOFTNER
  • AVOID DANGER OF EXPLOSION
  • RE USE OF ETP TREATED WATER
  • INCREASES EFFICIENCY OF EQUIPMENTS
  • NO BREAKDOWN
  • ATTRACTIVE PAYBACK SYSTEM
  • EASY TO INSTALL

  • About Water :


    FRP Cooling Towers

  • Water is one of the most widely distributed, most abundant & mote useful compound in nature.
  • It covers about three-quarters of the earths crust.
  • About three-forth of the body weight is due to presence of water.
  • Water is not only essential for survival for but also occupies a unique position in industries. Its important use in steam generation as an engineering material.
  • Water is also used as a unique coolant in industries such as Power Plant, Chemicals, Tyre & tube manufacturing, Automobiles, Pharmaceutical, Steel, Food processing, Textiles, Ice, Fire-fighting etc.
  • Nature of water is very complex.
  • Water is one of the world’s best solvents & refers to use as the “Universal Solvent”.
  • Hardness of water is due to presence of multivalent ions mainly due to Ca++ & Mg++ ions. The precipitation of these ions causes formation of scale in industries.

  • Disadvantage of scale formation :


    FRP Cooling Towers

  • Scale have a low thermal conductivity due to its insulating property.
  • Scale formation results in the decrease in the efficiency of equipment.
  • Scale formation in the boiler, which may even cause explosion of the boiler.





  • Principle of Scale-Bane :


    FRP Cooling Towers

    The working principle of scale-bane is very simple & tested. It works on voltaic principle, chemical characteristic of water & fluid dynamics. Ca++ & Mg++ ion precipitate at some higher pH about9. normally pH of water in the range 7 to 8 Scale Bane increases the pH value of water before it reaches high temperature zone & precipitates out hardness causing salts as water flows through scale-bane. The result is scale free.





    Relationship of Solubility With Temperature & pH Value


    FRP Cooling Towers

    Graph (I) shows the rise in temperature of water from TA to TB The solubility of these salt reduces from SA to SB, thus at high temperature Ca++ & Mg++ ions precipitates out & form scale. Scale – Bane precipitates these ions Ca++ & Mg++ ion before the water comes in contact with high temperature equipment.

    Graph (II) shows the rise in pH of water from PA to PB The Solubility of these salt reduces from SA To SB, Thus at high pH Ca++ ions precipitates out. Scale-Bane enhances the pH & precipitates Ca++ & Mg++ ion before the water comes in contact with high temperature equipment. The water flowing through the Scale-Bane carries it away.



    Scale Thickness Vs Increase Energy Consuption :


    SCALE THICKNESS (mm) INCREASE ENERGY CONSUMPTION (%)
    0.79 8.5
    1.58 12.4
    3.17 25.0
    6.35 40.0


    Benefits of Scale-Bane :

    ENERGY SAVING

    The Scale Formation on the heat exchange surfaces increases the energy consumption. Scale-Bane save energy with prevention or removal of scale.


    PREVANTION OF SCALE FORMATION

    Scale-Bane precipitate the hardness causing before reaching to heat exchange surface & keeps in collidal state thus no formation of scale.


    ECONOMICAL GAIN

    Use of Scale-Bane saves cost of chemicals & power.


    SAVING VALUABLE TIME

    Use of Scale-Bane save the time, Which Can utilize for other constructive work.


    NO MAINTENANCE COST

    Scale-Bane does not required any maintenance cost because of its unique design.


    ECO-FRIENDLY & POLLUTION FREE

    Chemical use for scale removal cause pollution, using Scale-Bale no chemical are required. Hence eco-friendly & pollution free.


    EASY TO INSTALL

    Scale-Bane can be install at a low down time.


    NO ENERGY CONSUMPTION

    Scale-Bane does not require any power for its operation.


    NO LABOUR COST

    Use Scale-Bane does not require any labour for supervision & dosing of chemicals.


    LOCATION OF INSTALLATION

    The Scale-Bane will be installed after the pumps and before the heat transfer equipment with out Zero velocity and static tank. However requested to consult for the right installation by the manufacturer only


    Fluid Flow

    Pressure drop in pipe (meters of w.c.) For 100 meter length of commercial pipe carrying water.


    Pipe Dia NB
    Medium (mm)
    Flow Rate M3/HR
      5 10 15 20 25 30 35 40 45 50
    25 20.75 83.00                
    32 5.10 20.35 45.79 81.41            
    40 2.35 9.43 21.23 31.74 58.97 84.92        
    50 0.72 2.9 6.5 11.6 18.15 26.14 35.18 46.47 58.8 72.6
      25 50 75 100 150 200 250 300 350 400
    65 4.93 19.7 44.4              
    80 2.20 8.81 19.82 35.24            
    100 0.58 2.34 5.28 9.38 21.12 12.94        
    125 0.20 0.80 1.8 .023 7.28 12.94 20.23 29.13    
    150   0.3 0.74 1.3 2.96 5.26 8.22 11.84 16.12 21.06

    General Application :

  • Heat Exchanger
  • Chemical Reactors
  • Compressor inter Coolers
  • Injection Molding Machines
  • Air Washers
  • Induction Furnaces
  • Generator Sets
  • Chilling Plants
  • A. C. Plants
  • Boilers
  • Atmospheric Condensers
  • Electric Furnace